AeroComposites GmbH, based in Munich, Germany, is a Tier 2 supplier to major European aerospace manufacturers. They produce lightweight composite interior panels for commercial aircraft, requiring AS9100-compliant manufacturing processes with full material traceability.
Prior to CarbonForce, AeroComposites used a general-purpose industrial press that lacked the temperature uniformity and process documentation required for aerospace certification. AS9100 auditors flagged the press as non-compliant, jeopardizing their qualification status with Airbus. Defect rate averaged 8%, primarily from hot spots causing resin-rich areas.
CarbonForce designed a custom CP-AERO system with vacuum-compatible chamber, 16-zone independent temperature control, and integrated data acquisition system. Every cycle parameter is automatically logged with part serial number traceability. The system includes automated material loading to minimize human contact with prepreg materials.
The CP-AERO was installed and qualified within 6 weeks. AS9100 audit was passed on the first attempt. The system now runs 24/5 producing 200+ panels per week with consistent Class A surface finish.